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PROCESS EQUIPMENT DESIGNS TRAINING AND CERTIFICATION

  • PG DIPLOMA IN PROCESS EQUIPMENT DESIGNING

    PG DIPLOMA IN PROCESS EQUIPMENT DESIGNING :

     

    Process Equipment & Pressure Vessel Technology :

    • Introduction about process Industry and EPC (Engineering , Procurement , Construction ) industry
    • List of Equipments used in Industries, their introduction, applications Indian process plants, fabricators, engineering companies, LSTK Contractors and Detail Engineering consultants
     

    Material Technology related to Pressure Vessel Design and Engineering :

    • Basics on Material Technology related to Pressure Vessel Design
    • Stress strain Diagrams, Types of Materials, Commonly used carbon steels, Stainless steels, Low and High alloy steels, ASME Code properties for different materials and Engineering properties related to materials
    • Factors governing choice of materials, criteria for material selection for process equipment
    • Materials for Different temperature requirements (High and Low Temperature), NACE requirements, Hydrogen Requirements, Petrochemical Requirements, Sour gas service requirements,cryogenic services
    • Types of Gaskets , Gasket material selection , Role of gaskets in Pressure Vessel Design
     

    ASME Codes and its relation to Pressure Vessel Design :

    • Introduction of Various Standards of Different Consulting and Engineering Companies
    • Codes related to Pressure Vessels & Process Equipments, (ASME Sec.VIII Div.1, Latest issue, ASME Sec II, TEMA and API 650 etc.)
    • Code philosophy understanding requirements of codes.- ie conditions/clauses governing pressure vessel design under ASME Sec VIII Div 1
    • Pressure vessel categories & code rules for design of Pressure Vessel Design
     

    ASME Mechanical Design of Pressure Vessels :

    • Design and Analysis of Pressure Vessels & Component & Coded Design of Pressure Vessels (ASME Section VIII Division 1)
    • Internal and External Pressure Design , Design of cylindrical vessels, various types of dished heads, flat heads
    • Design of Jacketed vessels, Limpet Coils, Horizontal equipments with saddle support
    • Various Types of Supports & Attachments: Leg, Skirt, Bracket Supports
    • Lifting attachments , Design of Anchor Bolts , Safe Loads for Ropes and Chains
    • Nozzle openings and reinforcements,Nozzle Local Load Analysis
    • Welded joints, Butt welded joints of unequal Thicknesses, Application of Welding Symbols
    • Role of MAP, MAWP, Design Pressure, Design Temperatures, Allowable Stresses, Corrosion Allowance and Loadings as per ASME in Pressure Vessel Design
    • Impact Testing, PWHT along with heating rates and cooling rates, Hydrotest pressure, Stamping of Vessels
    • Fabrication of Pressure Vessels :
    • Plate rolling, Plate Bending, Welding methodologies (STAW, GTAW, GMAW, SMAW) , welding symbols , fabrication sequences , fabrication schedules, plate forming, cutting etc
    • Hydrotesting of pressure vessels, pneumatic testing of pressure vessels
    • Painting and coating for corrosion protection, surface preparation, pickling & passivation of process equipments
     

    ASME Column & Tower Internals :

    • Types of Internals
    • Functions of Internals
    • Process aspect of these internals
    • Specialized manufacturers of internals
    • Scope and design of the internals
     

    ASME Design & Analysis of Heat Exchangers :

    • Heat Exchanger Types , Classifiactions , TEMA types, classifications
    • Design of Shell ,Channel, Shell Bonnet , Channel Cover , Selection of Girth Flanges
    • Limitations in the use of heat exchangers
    • Components of Heat Exchangers
    • Design aspects in the design of Heat Exchangers
    • Tubesheet Design: Fixed Tubesheet , Floating Tubesheet , U – Tubesheet
    • Design of tubesheet as per TEMA as per Bending and Shear Loading
    • Limiting cases in the design of heat exchangers
    Testing of Heat ExchangersIntroduction to the following types of heat exchangers :
    • Condenser
    • Evaporators
    • Reboilers
    • Plate Heat Exchangers
     

    ASME Detailing Engineering Aspects of Process Equipements :

    • Understanding the BASIC ENGINEERING PACKAGE , Tender requirements of Clients , Engineering Design Basis , Understanding the Client and Project requirements , Issues co agreed between client and the Consultant
    • Preparation of Technical Specifications : Process Data Sheets and Mechanical Data Sheets
    • Information flow between Process and Mechanical and other relevant data required to prepare the Technical Specification
    • Understanding the scope of supply between mechanical,Civil & process
    • Enquiry Stage design , drawings and other relevant calculations
    • Floating of enquiries to vendors and use of SAP system for proper Documentation
    • Evaluaton of Vendor Offers , Preparation of Technical Queries , Technical Bid Evaluation , Technical Recommendation to be given to the Client

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